Zinc Plating

Zinc plating is the process of electrodepositing Zinc onto Mild Steel or Iron parts. The main benefits of Zinc Plating are that it offers excellent corrosion resistance as it is a sacrificial coating in that the zinc coating slowly corrodes over time protecting the steel/iron part underneath. The other main benefit is that the coating itself improves the look of the base metal as clear zinc plating has a bright silver/blue appearance.

Our standard Zinc thickness is 8µm but we can apply larger deposits should it be required.

Passivation

Please change wording to ‘For better corrosion resistance the zinc layer is passivated we offer 3 types of passivation and 1 topcoat as follows;

Clear (blue) passivate (trivalent chromium)

Mainly used for machine parts and washers, screws, fasteners, good for decorative purposes as it can be finished to a bright shiny silver/blue finish.

Protectell 802

In some cases an organic top coat or a sealer is applied. Protectell 802 is an organo-mineral topcoat containing polysilicides for further improved corrosion resistance.

Yellow passivate (trivalent chromium)

Yellow passivate offers a better corrosion resistance and is more often used for motor parts and general parts to be used outdoors.

What Thickness do I require?

1 – Mild Conditions (Indoor use/mild abrasion) = 5um

2 – Moderate Conditions (Indoor/Occasional Condensation / abrasion = 8um

3 – Severe Conditions (Outdoor Infrequent Rain / Cleaners) = 12um

4 – Very Severe Conditions (Harsh environment / high abrasion) = 25um

An approximate guide to service life, mean corrosion rates (Zinc only not including passivates or topcoat);

1 = <0.5um/year

2 = 0.8um/year

3 = 1.2/1.5um/year

4 = 5.6um/year

Materials

The most common material substrates for zinc are carbon steel, unalloyed steel, low alloyed steel and cast iron.

De-Embrittlement

By applying a heat treatment after zinc plating hardened steels can also be zinc plated. The heat treatment is necessary to avoid hydrogen embrittlement.

Useful Information

To get the best results for zinc plating the condition of the material is very important. Clean rust/scale free metal allows for the most cost effective best finish. Hot rolled steel requires heavy pickling and as such is a more expensive process. With used motor parts to ensure the best finish these parts should be bead blasted before zinc plating to ensure the surface is of the best condition and is free of any paint.

The size of our Zinc Tank is 1800mm Long x 400mm Wide x 1000mm High and the maximum weight we can handle is 170kg.

Note: The above information should be taken as a guide and not fact.